It is the basic platform of flexible combined tooling, and its function is to support the workpiece being processed and positioning fixtures, clamping fixtures, calibration fixtures, etc.
cA 2D Flexible Welding Platform, often called a modular welding table or 2D welding table, is a specialized work surface designed for accurate and repeatable welding and fabrication tasks. It features a flat top surface with a precise grid pattern of holes, allowing various clamps, fixtures, and positioning tools to be attached quickly and securely. This system enables welders and fabricators to significantly reduce setup times, improve weld quality, and handle a diverse range of projects with high precision.
Unlike traditional flat steel workbenches, a 2D Flexible Welding Platform is engineered for dimensional accuracy and modularity. Its defining characteristic is the system of precisely machined holes (e.g., D16, D22, or D28 mm diameters) arranged in a consistent grid (e.g., 50×50 mm or 100×100 mm). This grid serves as the foundation for a comprehensive welding clamping system. Components can be positioned accurately and held firmly in place using specialized bolts, clamps, stops, and angle brackets that interface directly with the holes, creating a custom jig for each specific job.
High-quality 2D Flexible Welding Platforms typically boast several critical features:
The 2D welding flexible workbench is the basic platform of the 3D flexible combined fixture system. It is divided into two series: D28 and D16.
The hole spacing of the D28 series platform is 100mm, and the plane is engraved with 100×100 grid lines.
The D16 series platform has a hole spacing of 50mm and a 50×50 grid line engraved on the flat surface to facilitate visual inspection of the workpiece.
According to, millimeter scales can be engraved on the two right-angled sides of the platform. The table top adopts a grid hole form. The platform size can also be customized according to actual needs. Two-dimensional welding flexible working size: 1000×1000 2000×1000 2400×1200 200×1200 1500×1500 3000×1500 Hole size: φ8 series platform: the hole tolerance is D10 level, and the lock pin matching the platform is H7 level. The distance between two adjacent holes is 10±0.05mm. φ16 series platform: the hole tolerance is D10 level, and the lock pin matching the platform is H7 level. The distance between two adjacent holes is 50±0.05mm. There are three types of workbench columns: height (three types) bearing capacity is 2t, fixed frame type) bearing capacity is 5t, movable (lifting type bearing capacity is 3t), (spindle type with brake bearing capacity is 1t).
Investing in a 2D Flexible Welding Platform brings numerous benefits to a fabrication workflow:
2D Flexible Welding Platforms are indispensable in various industries and applications:
Selecting the ideal table depends on your specific needs:
Consider the dimensions of the parts you typically work on. Tables range from small benchtop models to large floor-standing platforms. Ensure enough space around the table for access and movement.
Estimate the maximum weight of your workpieces and fixtures. Choose a table rated to handle your heaviest anticipated loads safely.
D16 systems are generally suited for lighter work, while D28 systems offer greater clamping force and are better for heavy-duty applications. The grid spacing (e.g., 50mm vs. 100mm) affects the density of clamping points.
System | Hole Diameter | Typical Grid Spacing | Typical Application | Clamping Force |
---|---|---|---|---|
D16 | 16 mm | 50 mm | Light to Medium Duty, Sheet Metal, Small Frames | Moderate |
D22 | 22 mm | 50 mm or 100 mm | Medium Duty | Medium to High |
D28 | 28 mm | 100 mm | Heavy Duty, Large Structures, Thick Plate | High |
While basic steel welding tables exist, investing in a nitrided surface (like Plasma Nitriding) offers significant long-term benefits in hardness, wear resistance, and ease of cleaning weld spatter. Standard material is often robust S355JR steel or equivalent.
Factor in the cost of essential welding table accessories (clamps, bolts, stops, squares) which are crucial for utilizing the table’s flexibility. High-quality tables represent a significant investment, so balance features against your budget. It’s vital to source from reputable providers who guarantee flatness and material quality, ensuring you get a true precision welding table.
The true power of a 2D Flexible Welding Platform is unlocked by its ecosystem of accessories. Common examples include:
To ensure longevity and maintain accuracy:
While this article focuses on 2D Flexible Welding Platforms, it’s worth noting the existence of 3D tables. 3D tables add vertical clamping surfaces (side plates with holes), offering even greater flexibility for complex three-dimensional fixtures, but typically come at a higher cost and complexity. For many applications, a 2D system provides an excellent balance of flexibility, precision, and cost-effectiveness.
A 2D Flexible Welding Platform is a transformative tool for modern metal fabrication. By providing a precise, modular, and highly adaptable work surface, it enables workshops to achieve greater accuracy, significantly faster setup times, and improved consistency across projects. Whether you are building intricate assemblies or robust frames, investing in a quality modular welding table and its associated welding clamping system is a strategic move towards enhancing productivity and quality in welding operations.