2024-12-17
With the rapid development of the machinery manufacturing industry, the replacement of products is getting faster and faster, and the traditional mass production mode is gradually replaced by the small and medium batch production mode. The machinery manufacturing system is increasingly in need of this flexible welding platform with high flexibility. Foreign countries have taken the flexible manufacturing system as a means of developing new products and as the main development direction of the machinery manufacturing industry. The focus of flexibility is mainly on machine tools and tooling. The three-dimensional flexible welding platform is the focus of tooling flexibility.
The three-dimensional flexible welding platform is a three-dimensional plane hole clamping system with two series, D28 and D16. It is based on various forms of workbenches and is equipped with standard structural modules of various shapes and specifications. They are connected to each other through positioning parts, connectors and locking pins. The workpieces that need to be welded and assembled on the workbench are clamped with various manual clamps with compensation. According to needs, it can also be equipped with various clamping methods such as hydraulic, pneumatic, chain, etc. The combined fixture has the characteristics of economy, flexibility, interchangeability and repeatability.
The three-dimensional flexible welding platform has high load-bearing capacity and stable rigidity. Its five surfaces are processed with regular holes and engraved with mesh wires. The welding platform can be easily extended, expanded and combined. The extended standard table can be directly connected together by modular positioning and clamping. The general functions of the flexible three-dimensional combined welding tooling system are demonstrated in the process of installing, adjusting and positioning the workpiece, especially in the application of large workpieces.
The three-dimensional flexible welding platform is a highly standardized, serialized and universal process equipment. It is a platform assembled according to the processing requirements of the workpiece by a set of pre-manufactured standard components and assemblies of various shapes, specifications, sizes and complete interchangeability. It can be disassembled, cleaned, and reassembled into a new platform. Its application is very common, especially suitable for multi-variety, small and medium-sized batch production.
Three-dimensional flexible platform
Since the average design and assembly time of the three-dimensional flexible welding platform is 0.05-0.2 of the time spent on special fixtures, the three-dimensional welding platform is synonymous with flexible fixtures. The three-dimensional flexible welding platform has become the development direction of modern fixtures because of its spirituality. Characteristics of the three-dimensional flexible welding platform The three-dimensional flexible welding platform is divided into three series according to its structural type: hole system combination fixture, slot system combination fixture, and combination die. The slot system combination fixture is divided into three types: 16mm, 12mm, and 8mm. That is what we usually call large, medium, and small combination fixtures.
Characteristics of the three-dimensional flexible welding platform: strong versatility and reusability The three-dimensional flexible welding platform was developed under the condition of high standardization of machine tool fixture components. The components of the three-dimensional flexible welding platform have high dimensional accuracy and geometric accuracy, high hardness and wear resistance, and are completely interchangeable. The assembly of the three-dimensional flexible welding platform is like building blocks. Because it has many variations in assembly and the fixture structure type is infinitely varied, it can meet the processing requirements of various parts.
