2024-12-17
The load-bearing requirements of the three-dimensional flexible welding platform: The load-bearing of the welding platform refers to the deformation deflection of the welding platform after the weight per unit area of the welding platform is borne. For ease of understanding, we can regard it as the pressure that the welding platform can withstand without affecting normal use after the workpiece is placed on the welding platform. The accuracy of the welding platform can also be said to be the flatness of the welding platform: the general accuracy requirement of the welding platform is not too high, and level 3 is often selected. When selecting the accuracy standard, it is generally determined according to the usage. Cast iron plates with accuracy above level 2 are used for inspection, marking, assembly, etc., and cast iron plates with accuracy below level 4 are generally used for riveting and welding.
The surface of the three-dimensional flexible welding platform is treated, and it is not easy to be damaged by sparks flying during welding. It can be combined with a variety of fixtures for operation, which increases the production accuracy and accelerates production efficiency. It has high load-bearing capacity and stable rigidity. Its five faces are processed with regular holes and engraved with mesh cables. The welding platform can be easily extended, expanded, and combined. The extended standard tabletop can be modularly positioned and clamped and directly connected together. The general functions of the flexible three-dimensional combined welding tooling system are demonstrated in the process of installing, adjusting and positioning the workpiece, especially in the application of large workpieces. There are various ways of assembly. As long as the user gives full play to his imagination, he can achieve the same positioning and clamping functions of almost any fixture. Assembly and disassembly are convenient; the work table can be assembled and combined according to the shape and size of the workpiece. The scale and module size design on the table enable the operator to build the required tooling according to the size of the workpiece without measuring tools.
Several major features of the three-dimensional flexible welding platform:
1.Economical: The cost and time of tooling invested in each product change can almost be saved. The device is easy to operate and use. Users can assemble tooling with different requirements according to their needs, just like children playing with assembly toys.
2.Flexibility: The flexible three-dimensional combined welding tooling platform has high load-bearing capacity and stable rigidity. Its five faces are processed with regular holes and engraved with mesh cables. The welding platform can be easily extended, expanded and combined. The expanded standard table can be directly connected together by modular positioning and clamping. The general functions of the flexible three-dimensional combined welding fixture system are demonstrated in the process of installing, adjusting and positioning the workpiece, especially in the application of large workpieces. There are various ways of assembly. As long as the user gives full play to his imagination, he can achieve the same positioning and clamping functions of almost any fixture. Assembly and disassembly are convenient; the worktable can be assembled and combined according to the shape and size of the workpiece. The scale and module size design on the tabletop enable the operator to build the required fixture according to the size of the workpiece without measuring tools.
3.Safety: The deformation of the flexible three-dimensional combined welding platform does not exceed 0.50mm under the concentrated load of about 2dun 1M2, and the deformation is only 0.024mm under the uniform load, which can meet the needs of most welding and assembly processing. The positioning hole tolerance of the work platform is within 0.05mm. This will be reflected in the products processed by the user, so this workbench can also be used as a reference platform for inspection tools.
4.Repeatability: The tabletop of the three-dimensional flexible combined welding workbench is composed of cast iron/steel structural parts/processed parts/modular components. Its performance is very stable. If the components are damaged due to improper use, the entire table does not need to be scrapped. A single component can be replaced at a very low cost. The welding platform has been processed. During the welding process, only a low-cost anti-splash liquid is needed to avoid welding splashes on the surface of the workbench.
5.Modularity: All components are classified, standardized and serialized, and matched with each other. By selecting a few modules, various positioning and clamping functions can be achieved.
Application of three-dimensional flexible welding platform: With the continuous development of industry, three-dimensional flexible combined welding tooling has been widely used in equipment manufacturing and welding processing industries, changing the clamping and positioning methods in traditional industries and promoting the emergence of many new process methods.
