As an advanced workbench, the three-dimensional flexible welding tooling platform is specially used for welding large aircraft wall panel parts. It provides critical support and functionality, effectively replacing traditional manual workbench lifting methods. This innovative platform significantly reduces operator labor intensity while increasing the efficiency and accuracy of the welding process.
1. Work surface: The platform has a well-designed work surface, each with precision-machined holes (D28 series: 100 × 100mm or D16 series: 50mm × 50mm) and grid markings. These work surfaces maintain strict plane and vertical tolerances to ensure high precision during use. The table size can be customized as needed, from 1000mm × 1000mm4000mm × 2000mm, and rails can be installed to achieve seamless connection of modules.
2. Modules: Standard modules include various clamping options, such as clamping right-angle blocks, L-shaped blocks, U-shaped blocks, universal stop blocks and adjustable angle dies (0~22°). These modules are equipped with standard holes with a hole spacing of 50mm or 25mm, which facilitates flexible positioning and secure clamping of workpieces.
3. Connector Pins: Connector pins are necessary to realize the clamping mechanism of the platform hole system. Each connector pin has a steel ball that can lock the position firmly with a maximum force of 5 tons (shear force can reach 25 tons). These pins are available in a variety of shapes and lengths to effectively meet various clamping needs.
4. Clamps: Clamps are available in three configurations: flat, vertical and 45°, providing flexible clamping directions and operations (bolt, handle screw, manual, pneumatic or hydraulic). Notably, the compensated screw clamps provide elastic expansion to offset lateral forces during clamping, ensuring minimal deformation and precise alignment. The clamp heads are made of carbon steel, stainless steel or nylon to meet the requirements of the workpiece. Transform your product manufacturing process by using an advanced 3D flexible welding tool platform. The platform is carefully designed with precision and efficiency, eliminating the inefficiency of traditional workbenches, enabling your team to achieve higher welding quality and shorter preparation time. Whether you are working with complex assemblies or other parts, our modular design and high-precision features ensure unparalleled performance and reliability. Invest in innovation today and enhance your production capabilities through our customized solutions.
The Three-dimensional flexible octagonal platform represents a sophisticated evolution in modular tooling systems, designed for high-precision welding, assembly, and measurement tasks. This specialized 3D welding table distinguishes itself with its unique eight-sided shape and comprehensive grid of precision holes on both its top surface and vertical side plates, enabling versatile clamping and fixturing in all three dimensions. It provides an exceptionally adaptable and accessible foundation for complex fabrication challenges.
This platform is more than just a workbench; it’s an engineered flexible welding fixture system. Key components include:
The octagonal shape is a defining feature, offering distinct advantages over traditional rectangular 3D welding tables in certain scenarios.
Why choose an octagonal platform?
High-performance Three-dimensional flexible octagonal platforms typically offer:
Utilizing this platform provides significant operational advantages:
The unique characteristics of the Three-dimensional flexible octagonal platform make it suitable for demanding applications such as:
| Feature | Octagonal 3D Platform | Rectangular 3D Platform |
|---|---|---|
| Accessibility | Generally enhanced due to angled sides, better reach around corners. | Good, but corners can sometimes limit access compared to octagonal. |
| Multi-Station Use | Shape naturally lends itself to multiple concurrent workstations around the perimeter. | Possible, but potentially less space-efficient for multiple distinct zones. |
| Robotic Integration | May offer advantages for robot reach and path planning in specific cell layouts. | Standard and widely used, easily integrated but may require more complex robot programming for corner access. |
| Maximum Linear Fixturing | Less straightforward for extremely long, linear setups compared to a long rectangular table. | Ideal for long, straight frame assemblies. |
| Footprint Efficiency | Can be more efficient in certain layouts, especially when central access is key. | Generally efficient, fits well along walls or in linear flows. |
Consider these points when choosing a Three-dimensional flexible octagonal platform:
The Three-dimensional flexible octagonal platform is a specialized but powerful tool within the realm of modular welding tables and fixture systems. Its unique shape, combined with the inherent flexibility and precision of a 3D hole grid system, offers significant advantages in accessibility, multi-station capability, and integration within specific automated or complex manual workflows. While not universally necessary, for applications demanding exceptional 3D fixturing versatility and optimized access, the octagonal platform provides a sophisticated and efficient solution.
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